Ultra-Fit Hat

BE ORIGINAL WITH OUR

ULTRA-FIT HAT

Whether you’re hitting a baseball, a golf ball or the beach, our hats are exactly what you need.

We're ready when you are.

Find your rep and start your custom order today.

Please select a market.

Silhouette Specifications and Options

Available silhouettes: Traditional/Low Crown 5-Panel, Traditional/Low Crown 6-Panel, High Crown 5-Panel, High Crown 6-Panel
Structure options: Structured, Unstructured or Foam Backed (Cotton Twill, Poly Twill or Polyfoam Only)
Closure options: Plastic Snap, Velcro or Elastic Loop with Velcro
Visor options: Flat, Slight Curve or Curved
Featuring SNAPX Technology A-Flex Sweatband for the feel of a more customized fit
Available size: Regular Fit

ULTRA-FIT HAT

FEATURES

Circle showing hat inside label Ultra-Fit

A Superior Fit

Ultra-Fit takes the best of Adjustable and Stretch-Fit hats and combines them into one silhouette. The unique four-way stretch A-Flex^® sweatband ensures maximum comfort, while premium construction featuring SNAPX Technology gives you the ability to adjust the size of the hat for a tailored, customized fit.

Circle with Pukka hat showing back view of Tech Mesh

Super Comfortable Tech Mesh

When used on the side and back panels of an Ultra-Fit Hat, Tech Mesh produces a fit that is simply unmatched in the industry. All thanks to the fabric's softness and stretchability. This all-new performance mesh fabric comes in 18 color options.

Circle with Pukka hats showing back view

So Many Fabric Options

You can add Stretch Twill, Performance Wick, ProMax, Active Heather, TriTech or Sport Pique to the side and back panels of Ultra-Fit. You can even use these fabric options to create a full fabric look.

FOR THOSE WHO NEED A LITTLE

INSPIRATION

Check out what other people are creating within our Ultra-Fit hat silhouette. See which crowns, visor shapes, fabrics, custom add-on options and more are trending.

SO MANY WAYS TO

CUSTOMIZE

Fabrics & Colors

Fabric Color Disclaimer: Please note that this visual representation of fabric color should be used for general guidance purposes only. Variation in computer displays may cause colors to display incorrectly. Not all actual colors match across all fabrics and some fabric tones can change due to shifts in material content. For critical shade standard assessment, please ask your local sales rep to see their fabric swatch book.

Closure Options

VELCRO

PLASTIC SNAP

Pukka hat with elastic loop and velcro closure

ELASTIC LOOP WITH VELCRO
Available in Black or White
+ Upgrade Cost

Custom Add-Ons

TWO-PANEL SCREEN PRINT
Maximum of 4 Screen Print Colors / 1 Design per Look
+ Upgrade Cost

Pukka hat with single panel screen print

SINGLE-PANEL SREEN PRINT
Maximum of 4 Screen Print Colors / 1 Design per Look
+ Upgrade Cost

VISOR SCREEN PRINT
Maximum of 4 Screen Print Colors / 1 Design per Look
+ Upgrade Cost

UNDERVISOR SCREEN PRINT
Maximum of 4 Screen Print Colors / 1 Design per Look
+ Upgrade Cost

SUBLIMATION PRINT
Unlimited Colors on White Poly, White Poly Twill, White Nylon or White Performance Wick
1 Design per Look
+ Upgrade Cost

Pukka hat with all over sublimation print

ALL OVER SUBLIMATION PRINT
Unlimited Colors on White Poly Twill, White Nylon or White Performance Wick
1 Design per Look
+ Upgrade Cost

MULTI-PANEL GRAPHIC
+ Upgrade Cost

HEAVY WASH
+ Upgrade Cost

EXTREME WASH
+ Upgrade Cost

VINTAGE DYE
Available in Cotton Twill on Adjustable Hats Only
+ Upgrade Cost

Pukka hat with perforated pattern side panels

PERFORATED PATTERN // SIDE PANELS
Available in TriTech on Adjustable, Stretch-fit or Ultra-Fit Hats
+ Upgrade Cost

Pukka hat with perforated pattern side and back panels

PERFORATED PATTERN // SIDE & BACK PANELS
Available in TriTech on Adjustable, Stretch-fit or Ultra-Fit Hats
+ Upgrade Cost

2-PANEL PIPING
Available on Adjustable, Ultra-Fit or Stretch-Fit Hats
+ Upgrade Cost

4-PANEL PIPING
Available on Adjustable, Ultra-Fit or Stretch-Fit Hats
+ Upgrade Cost

5-PANEL PIPING
Available on Stretch-Fit Hats Only
+ Upgrade Cost

Pukka hat with double contrast stitching

DOUBLE CONTRAST STITCHING
FREE Upgrade

BASIC VISOR STITCHING
FREE Upgrade

Pukka hat with specialty visor stitching

SPECIALTY VISOR STITCHING
+ Upgrade Cost

TRUCKER ROPE
Available in Black, Steel, White, Red, Yellow, Green, Navy & Royal
+ Upgrade Cost

PREMIUM VISOR CORD
Available in Black, White, Scarlet, Athletic Gold & Twilight
+ Upgrade Cost

VISOR BINDING
Add to any Adjustable Hat, Stretch-Fit Hat, Ultra-Fit Hat or Low Crown Visor
+ Upgrade Cost

SANDWICH VISOR
Available in Cotton Twill or Select Specialty Fabrics on Adjustable Hat, Stretch-Fit Hat, Ultra Fit Hat or Low Crown Visor
+ Upgrade Cost

Pukka hat with sandwich visor and woven label

SANDWICH VISOR WITH WOVEN LABEL
Available in Cotton Twill or Select Specialty Fabrics on Adjustable Hat, Stretch-Fit Hat, Ultra Fit Hat or Low Crown Visor
+ Upgrade Cost

Pukka hat with visor embroidery patterns

VISOR EMBROIDERY PATTERNS
+ Upgrade Cost

TWO CUT & SEW STRIPES
Available in Cotton Twill or Select Specialty Fabrics on Trucker Mesh or Tech Mesh
+ Upgrade Cost

Pukka hat with double visor cut and sew binding

DOUBLE VISOR CUT & SEW WITH BINDING
+ Upgrade Cost

VISOR CUT & SEW
+ Upgrade Cost

Pukka hat with visor cut and sew with piping

VISOR CUT & SEW WITH PIPING
+ Upgrade Cost

DOUBLE VISOR CUT & SEW
+ Upgrade Cost

Pukka hat with double visor cut and sew with piping

DOUBLE VISOR CUT & SEW WITH PIPING
+ Upgrade Cost

VISOR CUT & SEW
+ Upgrade Cost

VISOR CUT & SEW WITH PIPING
+ Upgrade Cost

FULL VISOR CUT & SEW WITH DOUBLE PANEL CUT AND SEW
+ Upgrade Cost

Embroidery Options

FLAT EMBROIDERY

RAISED EMBROIDERY

RAISED & FLAT EMBROIDERY

INLINE RAISED EMBROIDERY

FLAT EMBROIDERY WITH TEXTURED PEARL FILL STITCH

RAISED EMBROIDERY WITH TEXTURED PEARL FILL STITCH

Raised and flat embroidery with textured pearl fill stitch

RAISED & FLAT EMBROIDERY WITH TEXTURED PEARL FILL STITCH

FLAT EMBROIDERY WITH RHINESTONES

METALLIC EMBROIDERY
Available in Black, Steel, White, Scarlet, Fuchsia, Pink, Gold, Brown, Green, Kiwi, Electric Blue & Purple

NEON EMBROIDERY
Available in Yellow, Green, Orange, Pink or Blue

Custom Applique Options

WOVEN LABEL
Maximum of 8 Woven Label Colors

Custom applique woven label with embroidery

WOVEN LABEL WITH EMBROIDERY
Maximum of 8 Woven Label Colors

WOVEN CLIP LABEL
Maximum of 8 Woven Label Colors

SUBLIMATED POLY PATCH
Available with Satin Stitch, Raised Satin Stitch or Merrowed Edge

Custom applique sublimated poly patch with embroidery

SUBLIMATED POLY PATCH WITH EMBROIDERY
Available with Satin Stitch, Raised Satin Stitch or Merrowed Edge

FELT PATCH
Available with Jump Stitch or Satin Stitch

TWO-PIECE FELT PATCH
Available with Jump Stitch Only

DOUBLE LAYER FELT PATCH
Available with Jump Stitch Only

Custom applique single piece felt patch with embroidery

SINGLE-PIECE FELT PATCH WITH EMBROIDERY
Available with Jump Stitch

Custom applique screen print on leather patch

SCREEN PRINT ON LEATHER PATCH
Available Leather Colors: Black, Brown or Tan
Available with Jump Stitch Only / 1 Screen Print Color

Custom applique screen print on canvas clip label

SCREEN PRINT ON CANVAS CLIP LABEL
Available Canvas Colors: Black, White or Stone
Only Available on Cold Weather Knits

Custom applique screen print on suede clip label

SCREEN PRINT ON SUEDE CLIP LABEL
Available Canvas Colors: Black, White or Stone
Only Available on Cold Weather Knits

Popular Woven Label Shapes

Pukka beanie label shape, square with jump stitch

01
Square with Jump Stitch

Pukka beanie label shape, square with satin stitch

02
Square with Satin Stitch

Pukka beanie label shape, shield with jump stitch

03
Shield with Jump Stitch

Pukka beanie label shape, hexagon with jump stitch

04
Hexagon with Jump Stitch

Pukka beanie label shape, rectangle and date with satin stitch

05
Rectangle & Date with Satin Stitch

Pukka beanie label shape, banner and date with jump stitch

06
Banner & Date with Jump Stitch

Pukka beanie label shape, shield and date with jump stitch

07
Shield & Date with Jump Stitch

Pukka beanie label shape,diamond with zig-zag stitch

08
Diamond with Zig-Zag Stitch

Pukka beanie label shape, rounded corner rectangle with jump stitch

09
Rectangle with Jump Stitch

Pukka beanie label shape, square corner rectangle with jump stitch

10
Rectange with Jump Stitch

Pukka beanie label shape, rectangle with satin stitch

11
Rectangle with Satin Stitch

Pukka beanie label shape, rectangle with zig-zag stitch

12
Rectangle with Zig-Zag Stitch

13
Rectangle & Date with Satin Stitch

14
Shield with Jump Stitch

Pukka beanie label shape, shield with satin stitch

15
Shield with Satin Stitch

16
Shield with Satin Stitch

17
Shield with Satin Stitch

Pukka beanie label shape, shield and date with satin stitch

18
Shield and Date with Satin Stitch

Pukka beanie label shape, circle with jump stitch

19
Circle with Jump Stitch

Pukka beanie label shape, circle with satin stitch

20
Circle with Satin Stitch

Pukka beanie label shape, trapezoid with satin stitch

21
Trapezoid with Satin Stitch

Pukka beanie label shape, oval with jump stitch

22
Oval with Jump Stitch

Pukka beanie label shape, oval with satin stitch

23
Oval with Satin Stitch

24
Oval with Satin Stitch

Build Your Own Patch

Patch Fabric Options

COTTON TWILL PATCH

CANVAS PATCH
Available in Black, White or Stone

FABRIC PATCH
Available in Acrylic Wool, Active Heather, Camo, Heritage Flannel, Performance Mesh, ProMax, Sport Mesh, Tech Mesh or Trucker Mesh

FELT PATCH

SPECIALTY FABRIC PATCH
Not Available in Floral or Tropical Prints

VELCRO PATCH
Available in Black, Olive or Khaki

Patch Embellishment Options

Also Available in Dull Embroidery

FLAT EMBROIDERY

RAISED EMBROIDERY

Pukka hat patch embellishment raised and flat embroidery

RAISED & FLAT EMBROIDERY

FLAT EMBROIDERY WITH TEXTURED PEARL FILL STITCH

RAISED EMBROIDERY WITH TEXTURED PEARL FILL STITCH

Pukka hat patch embellishment with raised and flat embroidery and textured pearl fill stitch

RAISED & FLAT EMBROIDERY WITH TEXTURED PEARL FILL STITCH

Pukka hat patch embellishment with screen print

SCREEN PRINT
Not Available on Velcro Patch
+ Upgrade Cost

Patch Finishing Stitch Options

Pukka hat patch finished with jump stitch

JUMP STITCH
Available on Cotton Twill, Canvas, Fabric, Felt, Specialty Fabrics, Velcro & Woven Labels

Pukka hat patch finished with satin stitch

SATIN STITCH
Available on Cotton Twill, Canvas, Fabric, Felt, Specialty Fabrics, Velcro & Woven Labels

Pukka hat patch finished with raised satin stitch

RAISED SATIN STITCH
Available on Cotton Twill, Canvas, Fabric, Felt, Specialty Fabrics, Velcro & Woven Labels

Pukka hat patch finished with merrowed edge

MERROWED EDGE
Available on Cotton Twill, Canvas, Fabric, Felt, Specialty Fabrics, Velcro & Woven Labels

Pukka hat patch finished with zig-zag stitch

ZIG-ZAG STITCH
Available on Cotton Twill, Canvas, Fabric, Felt, Specialty Fabrics, Velcro & Woven Labels

Pukka hat patch finished with flat lock stitch

FLAT LOCK STITCH
Available on Cotton Twill, Canvas, Fabric & Woven Labels

Flexibility by the Dozen

You can create your hat style (silhouette and embellishments), then interchange FREE contrast color options (panels, button, eyelets, stitching on visor and undervisor), fabrics, closures and select custom add-ons by the dozen.

12 + 12 + 12 + 12 = 48-PIECE ORDER

TRUCKER BY THE DOZEN

FULL FABRIC BY THE DOZEN

SPECIALTY FABRICS BY THE DOZEN

MIX FABRICS BY THE DOZEN

Free Contrast Color Options

Create multiple looks by taking advantage of our FREE Contrast Color Options (Panels, Eyelets, Stitching, Button and Visor / Undervisor) to create additional looks by the dozen.

LOOK ONE
Solid Color

LOOK TWO
Contrast Stitching

LOOK THREE
Contrast Visor

Pukka hat with contrast button and visor

LOOK FOUR
Contrast Button & Visor

Pukka hat with contrast button eyelets and visor stitching

LOOK FIVE
Contrast Button, Eyelets & Visor Stitching

Pukka hat with contrast front panels buttons and eyelets

LOOK SIX
Contrast Front Panels, Buttons & Eyelets

Pukka hat with contrast back panels and eyelets

LOOK SEVEN
Contrast Back Panels & Eyelets

Pukka hat with contrast button eyelets and visor

LOOK EIGHT
Contrast Button, Eyelets & Visor

Interior Add-Ons

PRIVATE LABEL
Maximum 8 Woven Label Colors
1 Design Per Look

Pukka hat interior add on printed crown taping

PRINTED CROWN TAPING
Maximum 8 Woven Label Colors
1 Design Per Look

Pukka hat interior add on woven label sweatband

WOVEN LABEL SWEATBAND
Maximum 8 Woven Label Colors
1 Design Per Look

Logo Placement

FRONT

FRONT LEFT

LEFT SIDE

VISOR LEFT

VISOR CORNER

CENTER BACK

BACK FLAG LABEL

ABOVE KEYHOLE

BACK LEFT

FRONT RIGHT

RIGHT SIDE

VISOR RIGHT

BACK RIGHT

UNDERVISOR

UNDERVISOR LEFT

UNDERVISOR RIGHT

Visor Options

CURVED VISOR

SLIGHT CURVE VISOR

FLAT VISOR

Visor Stitching

Basic Visor Stitching

VB001 // 4 ROWS
1 Contrast Stitch
1 Color
FREE Upgrade

Pukka hat, visor stitching, 4 rows, 2 contrast stitch, 1 color

VB002 // 4 ROWS
2 Contrast Stitches
1 Color
FREE Upgrade

Pukka hat, visor stitching, 4 rows, 4 contrast stitch, 1 color

VB003 // 4 ROWS
4 Contrast Stitches
1 Color
FREE Upgrade

Pukka hat, visor stitching, 4 rows, 4 contrast stitch, 2 colors

VB004 // 4 ROWS
4 Contrast Stitches
2 Colors
FREE Upgrade

VB005 // 4 ROWS
4 Contrast Stitches
2 Colors
FREE Upgrade

Pukka hat, visor stitching, 4 rows, 4 contrast stitch, 2 colors alternating

VB006 // 4 ROWS
4 Contrast Stitches
2 Colors
FREE Upgrade

VB007 // 4 ROWS
4 Contrast Stitches
1 Color
FREE Upgrade

Pukka hat, visor stitching, 8 rows, 8 contrast stitch, 1 color

VB013 // 8 ROWS
8 Contrast Stitches
1 Color
FREE Upgrade

Pukka hat, visor stitching, 8 rows, 8 contrast stitch, 2 color

VB014 // 8 ROWS
8 Contrast Stitches
2 Colors
FREE Upgrade

Pukka hat, visor stitching, 8 rows, 1 contrast stitch, 1 color

VB0016 // 8 ROWS
1 Contrast Stitch
1 Color
FREE Upgrade

Specialty Visor Stitching

Pukka hat, visor stitching, 4 rows, 1 thick stitch, 1 color

VS001 // 4 ROWS
1 Thick Hand Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 2 thick stitch, 2 color

VS002 // 4 ROWS
2 Thick Hand Stitches
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 4 thick stitch, 1 color

VS003 // 4 ROWS
4 Thick Hand Stitches
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 8 thick stitch, 1 color

VS009 // 4 ROWS
8 Thick Hand Stitches
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 8 thick stitch, 2 color

VS010 // 4 ROWS
8 Thick Hand Stitches / 2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 1 thick satin stitch, 1 color

VS011 // 4 ROWS
1 Thick Satin Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 2 thick satin stitch, 1 color

VS012 // 4 ROWS
2 Thick Satin Stitches
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 2 thick satin stitch with corner icon, 2 color

VS013 // 4 ROWS
2 Thick Satin Stitches with Corner Icon
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 2 thick satin stitch with center text, 1 color

VS015 // 4 ROWS
2 Thick Satin Stitches with Center Text
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, zig-zag stitch, 1 color

VS016 // 4 ROWS
Zig-Zag Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 1 thick satin stitch with 3 contrast stitches, 2 color

VS017 // 4 ROWS
1 Thick Satin Stitch & 3 Contrast Stitches
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, flat lock stitch, 1 color

VS021 // 4 ROWS
Flat Lock Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 2 thick satin stitch and 2 contrast stitches, 2 color

VS022 // 4 ROWS
2 Thick Satin Stitches & 2 Contrast Stitches
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 4 thick satin stitch with center icon, 1 color

VS023 // 4 ROWS
4 Thick Satin Stitches with Center Icon
1 Color
+ Upgrade Cost

VS024 // 4 ROWS
2 Thick Satin Stitches with Center Text
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, 1 thick hand stitch, 1 color

VS025 // 8 ROWS
1 Thick Hand Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, 2 thick hand stitch, 2 color

VS026 // 8 ROWS
2 Thick Hand Stitches
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, 1 thick satin stitch, 1 color

VS027 // 8 ROWS
1 Thick Satin Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, 2 thick satin stitch, 2 color

VS028 // 8 ROWS
2 Thick Satin Stitches
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, 4 thick satin stitch and 4 contrast stitches, 2 color

VS029 // 8 ROWS
4 Thick Satin Stitches & 4 Contrast Stitches
2 Colors
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, zig-zag stitch, 1 color

VS030 // 8 ROWS
Zig-Zag Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, flat lock stitch, 1 color

VS031 // 8 ROWS
Flat Lock Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 8 rows, 1 rope stitch, 1 color

VS032 // 8 ROWS
1 Rope Stitch
1 Color
+ Upgrade Cost

Pukka hat, visor stitching, 4 rows, 1 rope stitch, 1 color

VS033 // 4 ROWS
1 Rope Stitch
1 Color
+ Upgrade Cost

Never Miss a Stitch

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ULTRA-FIT HAT

We're ready when you are.

Silhouette Specifications and Options

FEATURES

A Superior Fit

Super Comfortable Tech Mesh

So Many Fabric Options

INSPIRATION

CUSTOMIZE

Fabrics & Colors

Closure Options

Custom Add-Ons

Embroidery Options

Custom Applique Options

Popular Woven Label Shapes

Build Your Own Patch

Patch Fabric Options

Patch Embellishment Options

Patch Finishing Stitch Options

Flexibility by the Dozen

Free Contrast Color Options

Interior Add-Ons

Logo Placement

Visor Options

Visor Stitching

Basic Visor Stitching

Specialty Visor Stitching

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